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Re: At Last......Putting it back together
Posted: Mon Jan 20, 2014 11:34 am
by Luders
Just had a look and found that horn I thought I had, but not the switch gear. Now I'm pretty certain I had one kicking around, but it certainly not where I expected it to be.
Re: At Last......Putting it back together
Posted: Mon Jan 20, 2014 1:11 pm
by 500bernie
Hi Ben,
I got a new horn for 1.20 on ebay

When I have finished with the switch gear it should look passable

I hope

Re: At Last......Putting it back together
Posted: Wed Jan 22, 2014 11:32 pm
by 500bernie
Right, getting back to finishing off the left hand switch assembly.
I had swopped the good body onto the better wiring, but the pass switch was scrap.
So I had disconnected the wiring connectors from the plugs and pulled out the wiring from the sleeve and connected the good pass switch into the body.
Now I have a good assembly body with good switches, but two lots of wiring for the pass switch (the old wiring in the sleeve and the wiring for the good switch outside)......
So I have cut the ends of the wiring from the damaged switch and taped them to the wiring of the good switch, I am going to use the old wires as draw wires to pull the good cables into place (I hope).
Great that worked, all I need to do now is remove the spade connectors for the old wiring and replace them with the new wiring....
I will also remove the damaged boot and replace it with a better one....
All done

Its not perfect but it will do until I get a better one....just got to fit it now
Re: At Last......Putting it back together
Posted: Thu Jan 23, 2014 8:34 am
by 500bernie
Just to confirm the choke cable routes around L/H side of steering stem, over bottom yoke and around the front of L/H fork leg. Fiddly keeping the cable/lever in place while finding and locating the spiggot in the clipon.
Done..since its raining and the dogs won't go out
It looks better now
Before.....

Re: At Last......Putting it back together
Posted: Thu Jan 23, 2014 11:07 am
by philfingers
I have to say I always disliked those poxy cancel buttons on the KR1 I had years back. I had a GPX250 at the time too and later a GPZ600 and the indicator push to cancel on those was so much better and easier to use, and basically the same if I remember correctly
Nice job tho, very difficult to refurb the lettering on the switch gear
Re: At Last......Putting it back together
Posted: Thu Jan 23, 2014 12:04 pm
by 500bernie
Hi Phil,
I intend to have a go at the lettering using lettraset white characters when I get a bit of spare time.
Worth a try for the sake of about three quid for a sheet of letters.
Cheers
Bernie

Re: At Last......Putting it back together
Posted: Thu Jan 23, 2014 2:29 pm
by philfingers
the ones on my NC30 have faded to nothing almost, the ignition switch was easy to sort as the lettering is recessed so you can drop some paint but the switch gear is the similar to the KR. I was thinking that, lettraset then 2k lacquer over the top to protect it
Re: At Last......Putting it back together
Posted: Thu Jan 23, 2014 4:43 pm
by 500bernie
Hi Phil,
I think a satin finish would give it the factory finish look.
The new finish is not quite gloss.
Cheers
Bernie

Re: At Last......Putting it back together
Posted: Thu Jan 23, 2014 7:10 pm
by 500bernie
More shiny bits to fit

Re: At Last......Putting it back together
Posted: Thu Jan 23, 2014 9:18 pm
by Binetta Steve
Bernie have you carried out a Risk Assessment on Retinal Damage and fading of the kitchen units in the garage when the springtime sun hits your bike.
Re: At Last......Putting it back together
Posted: Thu Jan 23, 2014 10:32 pm
by 500bernie
Hi Steve,
I spend all day doing risk assessments, but I have not got around to doing that one yet

Mind you, I am as blind as a bat without my glasses on (transitions of course)

Re: At Last......Putting it back together
Posted: Sat Jan 25, 2014 4:51 pm
by 500bernie
Hi Steve,
Perhaps I should just swap my lid for one of these......

Re: At Last......Putting it back together
Posted: Sat Jan 25, 2014 5:58 pm
by Luders
You've done a good salvage job on that left switch gear Bernie.
Re: At Last......Putting it back together
Posted: Sat Jan 25, 2014 6:18 pm
by 500bernie
Hi Ben
I am quite pleased with the results, just need to get the finish on the black plastic a bit better

Re: At Last......Putting it back together
Posted: Wed Jan 29, 2014 8:17 am
by 500bernie
Slow progress at the moment (arm still knackered

acupuncture next !)
Just doing little bits (wiring and cleaning small electrical parts).
Will post some photos when I get back home

Still looking for a vgc pilot light unit or top cover.