Page 7 of 9

Re: My project so far

Posted: Thu Aug 27, 2015 9:14 pm
by satarn
Radiator plumbed and filled.
Image

Re: My project so far

Posted: Thu Aug 27, 2015 9:16 pm
by satarn
Thermostat of NSR250.
Image

Re: My project so far

Posted: Thu Aug 27, 2015 9:18 pm
by satarn
Exhausts fitted.
Image

Re: My project so far

Posted: Thu Aug 27, 2015 9:23 pm
by satarn
Fitted Zeeltronic ignition PDCI-11V and programmed , now ready to start heat cycling and tweaking then off to dyno for full set up . Hope it does not self destruct .
Image

Re: My project so far

Posted: Thu Aug 27, 2015 9:51 pm
by maccas
Wow. That is epic!

Hats off mate one of the best builds i've seen.

Dan

Re: My project so far

Posted: Fri Aug 28, 2015 2:23 am
by KR-1R
Image

WHAT Dan SAID... and don't put the fairing back on

Re: My project so far

Posted: Fri Aug 28, 2015 2:39 am
by KR-1R
as my uncle used to say insanity





INSATARNY

Image
Image

Re: My project so far

Posted: Fri Aug 28, 2015 5:36 pm
by Binetta Steve
satarn wrote:Fitted Zeeltronic ignition PDCI-11V and programmed , now ready to start heat cycling and tweaking then off to dyno for full set up . Hope it does not self destruct .
Image
Now that is stunning, just wait until the Tifosi on here start demanding Dyno results or at a minimum some video of it running.

Steve

Re: My project so far

Posted: Fri Aug 28, 2015 9:08 pm
by JanBros
how much was it to stroke a crank to 54 ?

Re: My project so far

Posted: Sat Aug 29, 2015 7:24 pm
by satarn
Hi JanBros I sent the crank and cases to crankworks in the US and it was about £800 from memory . Worth looking on there web site I think they quote prices .
Hi KR1R see you found one of my triple projects .

Re: My project so far

Posted: Sat Aug 29, 2015 7:28 pm
by 500bernie
Hi Krish,
What is the triple project in the photos?
Cheers,
Bernie :)

Re: My project so far

Posted: Sat Aug 29, 2015 7:42 pm
by satarn
Hi Bernie its a Kawasaki H1 500 bottom end mated to Aprilia rs125 cylinders . Although I purchased the big bore cylinders new as they where cheaper than getting the old cylinders replated so each cylinder is 154cc . Im doing the same with a kh400 bottom end as well . These projects are a little way off yet but are progressing .

Re: My project so far

Posted: Sat Aug 29, 2015 8:47 pm
by 500bernie
WOW..... :shock:

They both sound awesome, did you need to get the cranks stroked for those, or did you manage to accommodate it with the thickness of your adaption plate (5.5mm?) on the 500 bottom end (RS stroke 53.3 H1 stroke 58.8mm)
Are you using the Aprilia barrels on the 400 and 500 bottom ends? what are you doing about the 1mm less stroke of the 400 compared to the RS (53.3/52.3)?
I would love to see photos of them as they progress [-o<

Cheers,
Bernie

Re: My project so far

Posted: Mon Aug 31, 2015 12:49 pm
by satarn
Hi Bernie , the kh400 bottom end was stroked to 54.5mm and the con rods are Aprilia RS125 rods at 110mm long using modified standard Aprilia RS125 cylinders . The H1 500 bottom end had the stroke reduced to 55mm and using early TZ250 rods at 110mm long . The Aprilia RS125 stroke is 54.5mm.Both engines needed adaptor plates to allow for stud positions and the engine cases skimming to get the TDC correct .

Re: My project so far

Posted: Tue Sep 01, 2015 10:14 am
by 500bernie
That sounds like a lot of very expensive work!
But worth it :twisted: