35mm Carb holder rubbers manufacture - Reed side

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tescr500
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Post by tescr500 »

Hi i'll be interested probably a couple of pairs, could you give me a ruff price cheers wayne.
edgar90
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Post by edgar90 »

hi,im interested too,depending on price i want two pairs.

and could you send them to mexico?my zip is 44600 cheers

edgar
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Post by dirk »

also interested. 8)

regards
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35mm Stage 2.2

Post by KR-1R »

STAGE 2.2
Image

a test part has been de-molded.
test piece cast without aluminium flange plate embedded and material is softer compound than will be eventually used.
fit and detail are very good (even though surface finish appears a bit rough, material consistency is uniform)

Image
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STAGE 2.3 20 November
first pair reproduced...
Image
Image
Last edited by KR-1R on Sat Nov 21, 2009 10:49 pm, edited 4 times in total.
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Tripitaka
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Post by Tripitaka »

I am also interested, depending on price.
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airbox rubbers for 35mm PWK

Post by KR-1R »

STAGE 3.1 - Airbox Rubbers for PWK 35

Image
there isnt a specific left or right version - A left one is rotated 180° to become a rightside rubber
=D> successfully reproduced :D
Last edited by KR-1R on Wed Nov 25, 2009 11:02 pm, edited 1 time in total.
Charles
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Post by Charles »

:shock: :shock: great!! =D> =D> =D>
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Post by ScottaKR »

Awsome work mate. =D> =D> =D> =D>
Do we have any prices yet?
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kwackman12
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Post by kwackman12 »

Any idea on time scales when they will be ready?
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Post by KR-1R »

might have to look at a ballot system,
given the demand and the effort to required (Steve) to produce them :oops:
the first 10 sets may ship this year - remember some countries cant guaranttee christmas delivery after about 5 December.

there are a few extras I want to be able to do:
get some bulk gaskets cut - should be a quick and easy job for a local printer to lasercut some Klinger or Garlock material - often you can tear the reed gasket in separating the rubber and reed from crankcase - and the new 35 rubber will require its own one.

got some people pricing the KX/KDX clamps for reed and airbox - looks like sourcing from the US will be cheapest - maybe I dont supply (was an addon price) - just thought it would be handy to provide as much as possible

you guys are still gonna have to sort your cables and modifying your reed box stuffer yourselves, FUEL TAP !(enlarge your airbox holes? - I will provide dimensions NOT REQUIRED) - but thats half the fun - doing some mods yourself
Last edited by KR-1R on Thu Dec 10, 2009 12:17 am, edited 2 times in total.
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Post by mj43 »

'...enlarge your airbox holes...' ?
Which holes did you mean as KR-1R rubbers fit a stock KR-1S airbox (at least mine do)

I can measure up a stock KR-1R throttle cable if that helps. Should be plenty of companies that can make cables to suit.

Mod to stock KR-1S stuffer http://myweb.tiscali.co.uk/teamsparrow/kr1stune6.htm plus some info on the jetting I use.

Left is modded. Right is stock with green showing amount that needs removing. Stuffer filled with filler as you grind through the wall.

Image

Didn't realise but that picture is at least 7 years old :shock:
Last edited by mj43 on Mon Nov 30, 2009 9:44 pm, edited 2 times in total.
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Post by kwackman12 »

Great news =D> I have a engine with Graham File atm & being able to fit a set of 35mm's would be the icing on the cake :mrgreen:
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Post by KR-1R »

at least 35mm (PWK28) versus 59mm (PWK35) at airbox side??
but have never bothered to compare airboxes side by side
I just assumed bigger
Image

I THINK YOU ARE CORRECT, MARK, the 28 rubber just has a much larger bulkhead flange (maybe 10mm difference on radius) at the airbox wall :oops: :oops: :oops: :oops: so same hole
theyre both a bugger to fit sometimes

the motionpro cable (Taiwan?) that comes with the banshee kit seems correct for length but the screw into the throttle grip is like 10mm vs KR 8mm? and of course has no oil injection take off.
Charles was looking at who can remake
Motionpro in US claim to do a custom service
http://www.motionpro.com/custom/index.php

modifying the existing cable (calling ELF? Satarn?) less effort
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Post by KR-1R »

STAGE 4.1 GASKETS

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Vsited local printer/signwriter to see how laser cutting gaskets would turn out (probably overall works out 50% cheaper than stock)

ooops dont assume exporting out of one program into another maintains correct scale dimensions....

....worlds smallest KIPS chamber gasket :oops:
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Post by KR-1R »

CHA...CHING

...the sound of money vaporised into rubberised laser dust


Image

WONT NEED TO BUY ANY BASE GASKETS FOR A WHILE :wink:
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