gearbox installation

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dirk
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Posts: 342
Joined: Mon Jul 30, 2007 8:18 pm
Location: Germany

gearbox installation

Post by dirk »

good Morning

I have a (few) stupid question (s). :oops:

while the engine is maintenance I had the gearbox apart to install new bearings.
the transmission is back in the engine case without clutch etc ..

question 1:
how can I test the gears?
the shift cam I can not move by hand.

question 2:
did any of you a picture of how the switch mechanism and Stoper lever is installed?
In the manual it is very blurred.
unfortunately I did not take pictures. #-o

I am very uncertain and do not want to do twice the work.

thanks
Dirk
KR-1S 1990
RG500 1987
RGV 250 1992
TZR250 (2MA) 1987
dirk
Heavy Smoker
Posts: 342
Joined: Mon Jul 30, 2007 8:18 pm
Location: Germany

Re: gearbox installation

Post by dirk »

dirk wrote:...
question 1:
how can I test the gears?
the shift cam I can not move by hand.
Everything ok .. I hope.
i have installed the shift forks wrong. #-o
not a good idea after a long day at work on the engine to work ....

another question.
i left the cylinder head on the cylinders.
how do I get the block via the pistons?
i have only two hands ....
KR-1S 1990
RG500 1987
RGV 250 1992
TZR250 (2MA) 1987
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scooble
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Re: gearbox installation

Post by scooble »

I simply put the external link arm onto the gear selector spline, held it with some mole grips to get some extra leverage and engaged the gears, ensuring that I twiddled the clutch shaft so that each gear engaged properly one at a time
dirk
Heavy Smoker
Posts: 342
Joined: Mon Jul 30, 2007 8:18 pm
Location: Germany

Re: gearbox installation

Post by dirk »

thanks O:)

I will try it
KR-1S 1990
RG500 1987
RGV 250 1992
TZR250 (2MA) 1987
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